Happy New Year!
We had quite an ice storm last week. I awoke to find everything covered in 1/4" of ice, and the power was out. It came back on about four hours later and the internet came back on about an hour after that. Temperatures have been cold, remaining well below freezing (most nights in the single digits hovering around 0F) so the ice is still with us. It is very beautiful; the moon was almost full the other night when I walked out to the mailbox and the lunar luminescence caused the ice encrusted trees to glitter magically. But it took me a long time to remove the ice from the car the other day; I didn't get it all removed.
I skeined a bobbin's worth of orange yarn last week. One nice perk of using a wood stove is the convenience of having a yarn dryer handy at all times.
| Drying after a bath |
| 78 yards, triple ply |
I have worked steadily on the roller organ I picked up last month. It came with a number of issues. The cabinet was mostly solid except for one side that had been snapped in half. The action was very dirty, the felts put on in a rough fashion. It tried to wheeze out a bit of a tune but a struggle, it was.
My goal was to get it functional again, and patched up enough to go providing entertainment for another hundred years. A complete refinishing of the cabinet is not something I'm addressing at this time. I don't have a heated, well-ventilated workspace in which to undertake the job. It is something I would need to do outdoors, but wouldn't you know I'm am most motivated and inspired to undertake these projects in wintertime! Come spring, the yard and garden will be the focus. But I'm going to see about carving out some time to enhance the cabinet. In the meantime, it shows its age, as it should.
The date of manufacture was stamped in two locations within the cabinet: 1907.
| Date of manufacture stampled on exhauster |
In a nutshell: So far, I've cleaned the cabinet (more to go) and motor and keys. Took out the reed bed and rid it of accumulated dust and made sure each reed was functional. I've also glued broken bits together again.
| Loose veneer on a lid segment |
| Using heavy books as weights on re-glued veneer |
One side of the cabinet was snapped in half |
The roller mechanism |
| The keys with oversized felts |
| Action removed and ready for cleaning |
| The keys were cleaned using a Dremel ... |
| ... and ultrasonic cleaner |
| New felts and leather pads (which were missing) |
| The action temporarily back in situ |
| Gluing a broken bearing back together |
| Gluing the window frame back together |
The exhauster valves had been covered with covers from a paper back book! They should be leather. Sadly, the valves between the bellows and exhausters were covered with some sort of lined paper, they also need to be leather. I write 'sadly', because replacing them means opening up the bellows which means re-building them. I have some bellows cloth that I purchased for the melodeon and was considering using it. But seeing how it's so expensive and this roller organ plays kind of ok even though the inside valve flaps are paper(!), I've decided to wait to update the bellows.
The exhauster valves were covered with paperback covers |
| The book covers that were used as flaps. Looks like a saucy little novel. |
| Looking through the outer exhauster valves, the lined paper covering the inner valves is visible. Ugh. |
Here is a short little video of a test I ran this evening. It's a bit wheezy still, but mind you, this is with paper valves between the bellows and exhauster! When I get around to re-doing the bellows and replacing the paper with leather, I feel confident it will sound stronger.
Also a problem is the crank handle. It can be seen in the video that it was, at one time, welded back on. Unfortunately, the weld is crooked and contributes to the clicking noise, I think. Not sure what I will do about that.
The cabinet, as I wrote above, will not be refinished now. I will make it look ok, but further refinishing will be in order. I have cleaned up the lid pieces and they need to be re-attached.
I'm quite pleased with how this project has progressed. It's so cool, and so much fun!
A final note... you may wonder why the music seems to last so long considering the smallish diameter of the cobb. Well, very clever engineering! These organs were designed to rotate 3 complete times around. The pegs in the cobb, which create the music, are set in a spiral. The motor mechanism has a worm gear (visible on the left) that pushes the cobb slowly to the right as the motor turns, thereby getting a lot more mileage for each song. I think that's the most clever design!
Best watched on Youtube . . .
